Appliance Repair Wisdom for the Ages

Sunday, September 05, 2004

Appliance Repair Revelation: Zen and the Art of Refrigerator Door Gasket Replacement

Ahh, Grasshopper, you are about to embark on the artistic side of appliance repair. There's more to changing a fridge door gasket than just turning a few screws...not much more, but enough so that if you're not aware of them, you'll do a crappy job. Finesse, man, finesse, that's the name o' dis game.

When you get the new gasket, it'll come in a box, all twisted up with wrinkles and puckers. If you were to just install the gasket as it is right outta the box, you'd have more gaps in the final gasket seal than Clinton's memory during the Lewinsky deposition. A puckered or wrinkled door gasket makes a cruddy seal with the refrigerator cabinet and will cause lots of condensate and temperature control problems inside your fridge. Stick that sucker in the dryer on medium heat for about 10 minutes. That'll give you enough time to do some prep work on the fridge door.

First thing you gotta do is take all the food off the door shelves. If'n you don't, you'll probably have a hard time making door square up right with the cabinet when you're all done.

Next, loosen all them billion and a half retaining screws all around the perimeter of the door. Your gasket may have a metal strip retainer as shown here or it may be the non-retainer style gasket and just tuck behind the inner door liner. Either way, you're gonna have to loosen all those ¼" screws. One of those Versapak screw drivers with a long ¼" nutdriver attachment takes away alot of the drudgery here. Don't take the screws out all the way, just back 'em out about 2 full turns. Then pull the old gasket out all the way around.

By the time you finish pulling the fool thing apart, your new gasket should be nice and warm and soft from its ride in the dryer. Wash your hands at this point so you don't get gookus from the old gasket on your new one. Take the new gasket outta the dryer and untwist it.

Lay the new gasket up around the door like it's supposed to go on and start at a corner working the lip into the retaining bracket. On some fridges, there are no retaining brackets, they just use the whole plastic shelf piece to hold the gasket in. Either way, same idea. Get the gasket in all the way around and situated like it's supposed to be before you tighten any of the retaining screws.

Now, here's the finesse part. Some of these doors get really floppy when all the retaining are loosened. Start tightening the new gasket from the top working down to the bottom of the door. Periodically, close the door against the cabinet to make sure it ain't warped, like what's shown here. If it does seem to be warping on you, just hold the bottom half with your leg and warp it back into place.

On some older refrigerators, the original gaskets are no longer made and you have to buy a universal gasket kit for the door. These kits will have four sections each with welded corners and you cut the straight sections to fit the dimensions of your door. Just keep one simple rule in mind: all corners have to have welded corners--you can't just take a straight section and bend it around the corner.

Once you got it looking right, go ahead and tighten the retaining screws. I like to put a little silicone lube along the surface of the gasket that's next to the door hinge so it don't squeak s'damn much.

To learn more about refrigerators or to order parts, click here.

Samurai Appliance Repair Man cast these pearls at 05:45 ET.  [permalink]

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7 Comments:

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By  Anonymous, at July 25, 2005 5:29 PM  

I have a 25 cu ft Amana side by side refrig and freezer. Water drips on the floor under the door of the freezer compartment. The gasket looks ok and the door appears to be aligned. Can I stuff the empty space behind the gasket with weatherstrip foam to keep the door from getting cold and causing condensate outside?

By  shattalon, at September 06, 2005 8:27 PM  

I have a Maytag. The gasket has holes for the screws to go through, so I had to take the screws all the way out. It took about two hours to find the holes for 26 screws. I tried to tighten the screws evenly, but the lower opening side has a gap like the warped door you described. Do I need to loosen all the screws and retighten? Since this is a reversible door, maybe it would be better to take the door off and laying it down while doing this.

By  CastleIsle, at July 07, 2006 12:31 PM  

Ah lordy....I live in Italy and the fridges is built different here. There ARE NO SCREWS holding the gasket in, but rather it's all glued together. So I spent 60 euro on new gaskets only to realize I have to gently pull the glued plastic backing away from the door, try and edge the gaskets in and glue the (*&^% . I shoulda bought a new fridge. This is just a warning, check and see if there are screws before actually buying the replacement gaskets.
My fault of course. I've lived here long enough to know that it won't work all hunky dory like in the auld country.

By  Live Dammed, at July 08, 2006 3:18 PM  

CastleIsle, you don't need to take the screws all the way out again, but you do need to loosen them all. Then straighten the door and re-tighten, checking for proper fit as you go.

By  Samurai Appliance Repair Man, at July 14, 2006 11:18 AM  

I have a relatively new fridge with a dinged exterior door skin.

Any pointers on doing this repair myself?

By  wcg, at October 03, 2006 4:11 PM  

Thank you, thank you. Your most wise words of wisdom wrought wonders, whereas only 24 hrs before we duct-taped the thing on in disgust and called it a night, warped door and all.

I and my cold food thank you.

By  Beginner, at March 20, 2008 7:54 PM  

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