Monthly Archives: August 2010

Coping with Phosphate-free Dishwashing Detergents

An Inside Look at How Dishwashers Work

If you think your dishes aren’t getting as clean as they used to, you’re probably right! As of July 1 of this year, all the detergent makers removed phosphates from their detergents. This has caused a rash of washability complaints because the phosphates did a number of important things to help the detergent clean better.

For example, phosphate causes food to break apart and dissolve by removing the calcium that binds foods together. It also reduces spotting and filming during the wash cycle. Phosphate also helps break up and get rid of grease, helps control water hardness, and suspends soils within the wash water so they are not redistributed onto the plates.

The old-formula dishwashing detergents had about 30% phosphates. Now, with the phosphates removed, the calcium is free to run around inside the dishwasher slurry causing trouble.

The solution is to go to an enzyme-based detergent. We’re on a well with hard water, unsoftened, and have been using this stuff for years with excellent results==> CLICK

It’s a good idea to run Affresh every few loads, too, to de-gunkify the dishwasher’s innards.

To learn more about your dishwasher, or to order parts, click here.

Gas Supply Plumbing Requirements for Gas Dryers

If you’re installing a new setup for a gas dryer, here’s a handy reference of the basic requirements so that the dryer will work right and your house won’t go boom and your pants go brown.

Summary

• Use a new CSA International-approved gas supply line.
• Install a shut-off valve. Securely tighten all gas connections.
• If connected to LP, use a manometer to measure the gas pressure to make sure it does not exceed 13 ̋ (33 cm) water column.

Converting from Natural Gas to LP

All dryers come equipped to burn natural gas. But many places use LP instead. If this is the case for you, you’ll need to convert the dryer to burn LP. For older dryers, this page will show you how to do that:

http://fixitnow.com/wp/2009/03/13/converting-a-gas-dryer-from-natural-gas-to-propane/

For newer, Whirlpool-built dryers using the new-style gas valve, see this page:

http://fixitnow.com/wp/2010/06/24/converting-the-new-style-gas-valves-in-whirlpool-built-gas-dryers/

The Nitty Gritty

Gas Supply Piping

Gas Piping Configuration for a Gas Dryer• 1/2 ̋ IPS pipe is recommended.
• 3/8 ̋ approved aluminum or copper tubing is acceptable for lengths under 20 ft (6.1 m) if local codes and gas supplier permit.
• Must include 1/8 ̋ NPT minimum plugged tapping accessible for test gauge connection, immediately upstream of the gas connection to the dryer (see illustration).
• If you are using Natural gas, do not use copper tubing.
• 3/8 ̋ flare x 3/8 ̋ NPT adapter fitting between dryer pipe and 3/8 ̋ approved tubing.
• Lengths over 20 ft (6.1 m) should use larger tubing and a different size adapter fitting.
• If your dryer has been converted to use LP gas, 3/8 ̋ LP compatible copper tubing can be used. If the total length of the supply line is more than 20 ft (6.1 m), use larger pipe.
NOTE: Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON tape.
• The gas supply pipe must include a shutoff valve:
In the U.S.A.:
An individual manual shutoff valve must be installed within six (6) feet (1.8 m) of the dryer in accordance with the National Fuel Gas Code, ANSI Z223.1.
In Canada:
An individual manual shutoff valve must be installed in accordance with the B149.1, Natural Gas and Propane Installation Code. It is recommended that an individual manual shutoff valve be installed within six (6) feet (1.8 m) of the dryer.
The location of the shut off valve should be easy to reach for opening and closing.

Gas Supply Connection Requirements

• Use an elbow and a 3/8 ̋ flare x 3/8 ̋ NPT adapter fitting between the flexible gas connector and the dryer gas pipe, as needed to avoid kinking.
• Use only pipe-joint compound. Do not use TEFLON tape because the white stuff that’s commonly available is too thin to make a good, reliable seal.
• The dryer must be connected to the gas supply line with a flexible gas connector that complies with the standard for connectors for gas appliances, ANSI Z21.24 or CSA 6.10 such as the one shown below:

Stainless Steel Connector for Gas Dryer
Has everything you need to connect your dryer to your gas shutoff valve, including 4 feet of 3/8-inch outside diameter coated stainless steel gas connector with two fittings, leak detector solution and pipe sealant compound. Procoat polymer coating resists corrosion caused by bleach, ammonia and acids found in many home care products.
(click it to git it)

This flexible gas connector kit includes everything you need to connect your dryer to your gas shutoff valve, including 4 feet of 3/8-inch outside diameter coated stainless steel gas connector with two fittings, leak detector solution and pipe sealant compound. Procoat polymer coating resists corrosion caused by bleach, ammonia and acids found in many home care products.

To learn more about your dryer, or to order parts, click here.

LG DLG5988W Gas Dryer Quit Drying, Won’t Heat: An Appliance War Story

This episode of Appliance War Stories™ is brought to us by the letters “L” and “G.” Sublime Master Appliantologist john63 from the Samurai Appliance Repair Forums shares with us an epic hand-to-machine war story with an LG dryer. Y’all go grab a brewski, get me one while you’re at it, and let’s gather ’round the campfire and listen in…

On a recent service call—I had an LG gas dryer with a *no heat* complaint—all components checked out fine.

As I was testing the NUMBER 2 gas valve coil for 90 volts from the MAIN BOARD (inserting the test meter leads into the gas valve coil plug) the gas burner began functioning.

The plug at the GAS VALVE COIL (there are two sets for coil no.1 and another for coil no.2) was not tight enough–in my case–the number 2 gas valve coil plug was too loose.

I removed both plugs from the gas coils and slightly bent the plug connectors on the gas valve coils. One slightly downward and the other slightly upward—reconnected the plugs–and the gas burner functioned perfectly.

This should be considered if the following test procedure does NOT identify a cause:

The correct sequence of operation for GAS HEAT operation is as follows:

1) FLAME SENSOR must be *closed* (closes at 320F/Opens at 370F)

2) COIL no. 01 is energized (90 VOLTS DC)

3) IGNITOR is energized & glows (120 volts)

4) FLAME SENSOR opens (370F) & IGNITOR begins to turn off

5) COIL no. 02 is energized (90 VOLTS )—Flame Ignites.

If no power is measured at the gas valve coils (90 volts)–replace the MAIN BOARD.

main control board, LG dryer
(click it to git it)

Read more: LG DLG5988W won’t dry… – The Laundry Appliance Repair Forum – Do-It-Yourself Appliance Repair Help – ApplianceGuru.com: The Samurai Appliance Repair Forums

To learn more about your dryer, or to order parts, click here.

Samsung WF328AA Washer Giving a 3E and bE Error Codes

You go to start a small load of clothes in your Samsung washer and everything seems to start off fine– fills with water and even tumbles for a few seconds. Then something goes horribly, terribly wrong and the display screams a 3E error code and maybe even a bE just for extra torment.

So you find a happy place and put it into spin cycle, thinking the machine will heal itself (hint: they don’t). But, to your deepening sense of doom, you notice the drum doesn’t spin at anywhere near the full spin speed; it just seems to loligag around like a dead man walking.

What’s a grasshoppah to do?

Let us hearken and attend unto the pearls of wisdom on this very problem from Master Appliantologist john63 in the Samurai Appliance Repair Forums:

The Samsung washer model WF328 had been a source of grief for me until I learned a few details that are not widely known by *anyone*. Even Samsung parts dept folks.

Samsung redesigned the WF328 washer—mid-stride during it’s production run.

Models built **after** May 2009 had the DRAIN MOTOR ASSY moved from the rear of the washer to the front panel location.

The STATOR (motor) / ROTOR / HALL EFFECT SENSOR were also changed or redesigned and are NOT interchangeable. I DO NOT have specific/accurate data as to which serial numbers had the original STATOR / ROTOR / HALL SENSOR and which serial numbers got the newer components.

Whenever getting an error “3E”—-it is necessary to test the STATOR ASSY from the MAIN BOARD *CN9* plug connector.

CN9 resistance readings:
Pin 1 to Pin 2 = 11.6 ohms
Pin 1 to Pin 3 = 11.6 ohms
Pin 2 to Pin 3 = 11.6 ohms

If the ohms are “off”—remove the plug connector at the STATOR ASSY and inspect for corrosion or damage (add a small amount of dielectric grease to the plug).

Test the ohms at the STATOR ASSY…

If there’s even a slight variation of ohms—replace the STATOR ASSY & HALL EFFECT SENSOR.

You’ll absolutely need to contact *Samsung* and provide the full model & serial number so that the CORRECT parts are ordered.

***Be assertive and ask the parts representative at Samsung to quadruple-check that the parts are indeed the correct ones for your customer***

The older STATOR ASSY had the HALL EFFECT SENSOR already on it and was *not* removeable from the STATOR.

The newer STATOR ASSY is a different design and has a different HALL EFFECT SENSOR which is removeable/replaceable as a separate part.

To learn more about your washing machine, or to order parts, click here.

Typical Sealed System Pressures and Compressor Current Draw in Older Residential Refrigerators Using R-134a

manifold gauges used to work on refrigeration systemsI was talking to a fellow the other day who told me he had a set of refrigeration gauges that his dear old Pappy left him and he wanted to use them to check the “freon” pressure in his beer cooler. Hey, don’t laugh– folks tell me all kinda stuff that you couldn’t make up even if you wanted to.

First off, you need to know that in order to use the gauges to check the system pressures, you have to have valves to hook the gauge hoses up to. Since residential refrigerators don’t come with valves already installed, that means you have to install ’em. Installing the valves means you’re introducing another potential leak source in the system. So, the rule is that you never install valves in a residential refrigerator unless you know you’ll be doing sealed system work– like repairing a leaky evaporator or replacing the compressor– or if you’ve already eliminated everything else as the cause of the problem you’re having.

Having said that, here’s the scoop on system pressures in residential refrigerators running R-134a refrigerant:

Low Side: About 2 psig, although I’ve seen these systems pull a slight vacuum, 0 to -3 psig, when down to temperature, meaning the freezer is at 0℉. If you see more than 10 psig on the low side, the system is more than likely overcharged with refrigerant, usually from a servicer who added too much; refrigerators are rarely overcharged with refrigerant from the factory.

High Side: in the range of 125 to 150 psig.

Compressor current draw is a different deal because it’s a non-invasive test and can give crucial insight into the health of the sealed system. Combined with the system pressures, you can usually make a nutz-on accurate assessment of what’s going on in the system.

You measure current draw using a clamp-on ammeter, like the excellent one shown here. Current draw will vary with compressor run time and the amount of charge. A current draw of 1.5 amps may mean you’re overcharged with refrigerant but there are other things that can increase the current draw, too, such as a dirty condenser, burned out condenser fan, etc.

In a normally functioning system, the current draw when the compressor first starts will be higher than when it’s been running a while. For the first few minutes after the compressor starts, you’ll typically see a current draw of something over 1 amp. Then, as system pressures reach steady state, you’ll see the compressor current draw drop to something less than 1 amp.

If you’ve confirmed that you have a sealed system problem like a refrigerant leak or a bad compressor, The Complete DIY Refrigerator Repair Reference has information on doing sealed system work.

To learn more about your refrigerator, or to order parts, click here.