Author Archives: Samurai Appliance Repair Man

Hillstomping Update, Mts. Adams and Madison

The Samurai and Semper Fi hiking partner, Ouzo (a.k.a., Bubba) on the summit of Mt. Madison--click for larger viewA serendipitous hike up Mts. Adams and Madison today. I caught the weather just right and the mountain gods did grin down upon me, granting me expansive views and temperate hang-time at the summits–every peak bagger’s fervent hope and prayer. Being a beautiful Saturday with ideal hiking conditions, the trail head was jammed with cars from all around New England. I was a little concerned about the trails being choked with people. And while it’s true there were lots of people out, they were spread thin and none of them were dilettantes. Every single person or group I had the pleasure to meet were all hard-core White Mountain hikers, which you’d expect on the most rugged trails in the White Mountains.

The stark mountainous landscape of this hike coupled with the uncommonly placid weather yielded some of the most stunning mountain pictures I’ve ever taken. Take a moment from your appliance repair trivial pursuit and check out all the photos from this majestic hike. You’ll be glad you did.

Autographed Picture of Samurai Appliance Repair Man

samurai appliance repair man preparing to punish an insolent applianceLike crimson rays extending from the rising sun, the Samurai’s glory shines all over the globe. Lately, the Samurai was nearly flooded by hundreds of thousands of emails from every country on the planet asking, nay, begging for an autographed picture of the Samurai practicing his appliance repair martial art. Fortunately, a global internet email glitch prevented any of those requests from being delivered; however, since the Samurai is omniscient (and he knows it), he was aware of their incipient arrival.

As always, the Samurai indulges his devoted Grasshoppers. Here is a genuine photo of yours so very truly in action, preparing to deal harshly with an insolent appliance that has dishonored me. Note that I have personally autographed each photo. Go ahead and take one. They’re free just like the copious pearls of appliance repair wisdom here at The Samurai School of Appliantology.

New Trouble for Ol’ Lonely

When it rains, it pours and Maytag is getting swamped with troubles. First, they get slapped with a class-action action lawsuit for their Neptune front-loading washer–this machine is an orgy of engineering blunders. Now, surprise, surprise, the bungling Maytag management (or, more accurately, “manglement”) decides they need to cut 1,100 jobs (and probably move them to Mexico) citing increased labor costs. Yeah, it wouldn’t have anything to do with bone-headed Manglement decisions authorizing the production of poorly-designed products. Or their decision to move away from making quality machines, like their flagship product, the Maytag Dependable Care washing machine with a bullet-proof transmission and drive assembly, opting instead for the cheesy Norge-style machines in their current-production Atlantis and Performa washers with plastic gears in the transmission. And they must have hired some crack-heads to design all their electronics control boards because they all SUCK! From refrigerators and ranges to washing machines, their electronic control boards are going snap, crackle, pop.

And can someone tell me why none of the knuckleheads at any of the major appliance manufacturers have figured out that electronics and wet appliances just don’t mix? What’s wrong with discreet switches and mechanical controls? Oh, wait: they’re too reliable and they don’t provide enough residual revenue in parts sales. Ok, got it.

Anyway, the workers at Maytag plants do their jobs and make these pieces of crap that Manglement tells them to make. So when all these appliances start breaking down in the field, the workers take the hit. It’s interesting how I frequently have to replace an electronic part on some Maytag appliance that failed just a couple days after the warranty expired, or install some service kit to fix a design blunder, but I can’t remember the last time I had to fix a Maytag appliance because of a defect in workmanship from the factory. Seems to me they were all made exactly to plans and specifications–you could say they were made perfectly wrong. And Manglement wants the workers to take the hit. Well, the UAW workers at Maytag’s Iowa plant had a different idea.

Manglement has no one but itself to blame for Maytag’s troubles.

Mailbag: Amana Washer Leaks

Scott wrote:

I currently own an Amana washer, model no. LWA10AW. A few months ago it started leaking about 2-3 cups of water. It has started to shake while it is in the spen cycle and continuley gotten worse. I figure it could be a pump or hose for the leak. Was curious if it might be the balance or belt causing the shake. It sounds like there are about 4 pairs of shoes in it.

Thank You for your time,
Scott

P.s. It would be great if you could get back to me tonight before 12est, If not thank you again

or call me between 9-11am tomm at 765-832-XXXX

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Start by removing the front panel to see where the leak is coming from. Then, pray to Allah, who is compassionate and merciful, that it’s just a leaking hose because if’n it ain’t, start practicing yoga so you can kiss your sweet derriere goodbye.

If the tub seal is leaking, you’ll need to replace the hub and seal kit on this puppy. I hope you enjoy spending hours on end in a dark, damp basement, breaking apart old parts fused together by years of corrosion while another glorious summer day gallops by outside, leaving you more pallid and one day closer to the bed pan. Time and pain–that’s what awaits you in this repair journey to Hell, Budrow. And there’s a fair chance that this will be a one-way trip, too, since your hours of weeping and gnashing of teeth may not result in a successful repair. How much time and pain? Let’s just say that it’s off the scale on the SUDS-o-meter. This is one of those jobs that makes even crusty old appliance warriors wet themselves and pretend they have a bad phone connection when they get a call for one of these jobs.

Ahh, Grasshopper, let this be your wakeup call. But if, after reading my wise admonitions, you think you have the cohonas for this job, then here are a couple resources that’ll hepya:

Do you hear your phone ringing yet?

Hillstomping Update: Mt. Orange, Rim Rock, and South Peak

ascending mt. orange with mt. cardigan in the background--click for larger viewA superlative hillstomp on the three southerly peaks in the Mt. Cardigan range. We were planning on hiking up Mt. Moosilauke today but I forgot I had a dental appointment this morning so we settled on this shorter hike a little closer to home. This is a fine seven-mile, half-day hike that coughs up the eye candy with relatively little effort compared to, say, hiking most of the Kinsman Ridge in a day. And I don’t think the boys minded having a mellow hike after the Memorial Day hillstomp on Franconia Ridge.

The Samurai Gets Airborne

The G-Team:  the Morning Liftoff crew on WNTKThe Samurai was invited on the Morning Liftoff radio show this morning. I wish Morning Liftoff had a website I could link you to for more information about the show ’cause I’d do it in a Samurai second! It’s a first-rate, locally-produced morning show that airs from 6 to 9 every weekday morning on WNTK, the voice of the Upper Valley region of New Hampshire and Vermont. The G-Team, shown here to the left, is the three-person crew of this outstanding show. They are George Russell (front and center, flamboyant leader after whom the team is named), Pete Merrigan (left), and Hilary Cogen (right).


In case you missed the show, some of the appliance topics we yakked about were:

I also recorded five new appliance tips to run as time/weather spots. Listen for them on WNTK!

Appliance Tip of the Day: Replacing the Drive Coupler on a Whirlpool (or Kenmore) Direct Drive Washer

appliance tip of the day archiveOne sure sign that the drive coupler is bad is if the washer will fill with water and pump out ok, but it just won’t agitate or spin. Replacing the motor coupler is the most common repair task on this washer and is a pretty easy job, even for appliance repair virgins. How easy? About two mugs on the SUDS-0-meter. How can you tell if your washer is the direct-drive or belt-drive model? Like this.

We begin this repair odyssey by removing the washer’s cabinet. The secret to removing the cabinet is revealed in this post. Read it now, go ahead, I’ll wait…

Finished already? See, you’re a whiz at this!

motor coupler for a whirlpool or kenmore direct drive washer--click for larger viewOk, so with the machine stripped naked like a fatted calf in a butcher shop, we focus our keen Vulcan squinties on the pump, down in front, and remove the two clips holding it on to the motor. Then pull off the pump, unclip the wiring harness from the motor and the two wires from the capacitor (if present). Then remove the two motor clips (top and bottom) to remove the motor. Wallah! The motor, by the way, is double-shafted (for those of you in Palm Beach, “double-shafted” means it has two shafts). The coupler is the three-part piece you see between the motor and the transmission (the other side of the motor). Your old coupler probably looks something like this, or even worse. Here’s what a new coupler looks like.

Incidentally, for an excellent and detailed interactive diagram of the guts of this washer, see this page. You’ll be glad you did.

When you’re all done and you have the guts all tucked back in place, replacing the cabinet is just as easy…if you know the trick. And remember to reconnect the lid switch harness or you’ll be scratching your head wondering why the washer won’t spin.

Ok, that’s about all the rocket science involved with this little gig. All that’s left for you to do is order the coupler, maybe even a genuine repair manual for more adventurous repairs in the future. And, of course, your love offerings to the United Samurai Beer Fund would be received most joyously.

To learn more about your washer or to order parts,
click here
.

a couple of grasshoppers driving the master to the laundromat

Mailbag: Replacing the Belt on a Whirlpool (or Kenmore) Belt-Drive Washer

Jeannie Avery wrote:

Hello,
My belt just broke on my Whirlpool, belt driven washer. I bought the belt for it today, glanced at the instuctions on it, but my daughter ripped the package open(so all the instuctions got stretched and distorted) when I wasnt looking so now though I have tried and tried I cant get the belt on. I wanted to know if you would know how to replace the belt on this washing maching. It is a whirlpool, top loading washer. The model number is IHA7680N1, and the Belt # is 95405
Thank you for any help.
Jeannie

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This is one of those repairs with a steep learning curve. Referring to the SUDS-o-meter scale of appliance repair difficulty, this repair rates five mugs of beer for tender, nubile repair virgins like yourself, but only a single mug for crusty, old appliance repair prostitutes like myself. I recommend you have a six-pack of Old Milwaukee on hand. Your bold determination to tackle this repair is exactly what made this country great and you are an inspiration to appliance repair grasshoppers all over the world! In the electrifying words of AC/DC, “For those about to rock, we salute you!”

If you’ve never replaced the belt on a Whirlpool belt-drive washer, you’re in for a banquet of appliance repair merriment. During this repair celebration, you’re going to gain valuable expertise in busting loose rusted nuts and bolts. These new skills will serve you well in many other areas of your life like, uhh, busting loose rusted nuts and bolts on other old, broken stuff. You’ll also learn how to hang on to greasy wrenches with tired, bleeding hands–another valuable life skill that actually has some application to auto repair.

Now that I mention it, this repair kinda reminds me of working on an old ’73 Ford Maverick I used to have. Seems like anything I did on that car involved lots of rust, grease, and blood. And that was just the interior.

Ok, ok, your washer. Oron Schmidt has done a good job of putting together illustrated, step-by-step instructions for tackling this repair. While you have the belt off, turn the pump pulley by hand. Sometimes, the pump seizes and burns the belt. If you can’t turn the pump pulley easily by hand, replace the pump, too.

To help encourage you onward in this repair, I leave you with the battle cry we used to scream when I was in the Kamikaze squad, “I’m gonna kill the bastard who talked me into this!”

Hillstomping Update, Mt. Flume

Stephen and Sam flexin' on the summit of Mt. Flume--their first 4,000 footer!!!Took my little samurai guys hiking up Mt. Flume this past Wednesday. Mt. Flume is one of New Hampshire’s 4,000-footers. I was prepared for them to turn back along the way but, by Gumby, they made it all the way up to the summit. Their first 4,000-footer–woohoo!!!

We got underway at the Lincoln Woods Trailhead at 11:30am and got back to the van at 6:00pm for a total hiking time of 6½ hours. That’s a long time for any 9 or 7 year-old to stay focused, but my little dudes did it beautifully and had a great time the entire 11-mile hike!

At the summit of Mt. Flume, I called in an audblog post on my cell phone that included cogent comments from Stephen and Sam but the call was lost before it could get posted. Well, forget audblog, check out all the pictures from this hike.

Marital Bliss

the samurai and mrs. samurai on their honeymoon at the seabrook nuclear power plant cooling pond--click for larger viewI often mention Mrs. Samurai in the pearls of wisdom I post here at The Samurai School of Appliantology. Many of you have emailed me wanting to know more about Mrs. Samurai. And several people have told me that they don’t believe there really is a Mrs. Samurai, that I’m just a sad and lonely psycho obsessed with fixing appliances and drinking beer. I’ll go along with that last part but I resent those first two adjectives–I’m neither sad nor lonely because, 15 years ago, Mrs. Samurai vowed to share her life with me. Still don’t believe there’s a Mrs. Samurai? Ok, my skeptical grasshoppers, here’s a picture of the Samurai and Mrs. Samurai on their honeymoon on the glistening shores of the cooling pond at the historic Seabrook Nuclear Power Plant.

Let that be a lesson to you: never again doubt the Samurai.

Mailbag: Gas Stove Burners Won’t Ignite Automatically

ignitor problem wrote:

I read your information on how to assess a problem with ignitors on gas cooktops. I have a KitchenAid KGCT305EBL0. Power to plug is okay. Gas is okay and lights manually. When knob is turned to Lite position there is no clicking sound at any burner. It seems I need to replace the spark module. Correct? When I searched for parts I came up with a spark ignition switch and a spark module assembly. Aside from a bunch of bucks what is the difference in these and what do I need? Can I replace this or do I need to call in a pro? And lastly, if I require the part that is almost $100 would it be considered bad form to park a box of matches next to the cooktop, tell the wife to use the ole manual light method, and spend the $100 on beer?

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You have described the classic symptoms of a burnt-out spark module. The spark ignition switches are the little switches attached to the knob of each surface burner. If the spark module won’t spark no matter which surface burner switch you turn on, then the spark module is the problem. The seminal reference on this subject, which you mentioned, is my illuminating Appliantology article, How to Troubleshoot a Gas Stove that Won’t Fire Up–this is recommended reading for anyone working on gas stove ignition problems.

spark module for a kitchenaid range--click for larger viewspark module for a kitchenaid range--click for larger viewYour range will use one of the two spark modules shown here. Just look at your existing module and match it to the one you need. Spark modules are easy to replace and usually rate only a single mug on the SUDS-o-meter scale of appliance repair difficulty.


You pose an interesting conundrum: spend money on the spark module to fix the stove or just light the burners with matches and use the money to buy beer. It’s a tough one, I know–I faced exactly the same dilemma at my house. My wife wrote a haiku about it:


the bamboo reveals all

My husband loves beer.
Too drunk to fix spark module.
Click click click click click.

I ran out of beer one morning and, in a rare, lucid moment, replaced the spark module. Then she wrote me this haiku:


the bamboo reveals all

My sweet honey pie,
my love for you knows no bounds
‘cept five seven five.

And she proved it by buying me a six-pack. Now that’s true love!