Author Archives: Samurai Appliance Repair Man

Appliance Repair Revelation, The Secrets of Household Electricity… REVEALED!

appliance tip of the day archiveClick here to check out sample clips of this amazing DVD!If you’re looking for a good reference to help you understand
simple home wiring, the Samurai recommends The Basics of Household Wiring DVD. If you think you already know it all, then you don’t know what you don’t know. Think about that, “You don’t know what you don’t know.” You know, the mark of an educated person isn’t that they know everything or even a lot of things; no, the mark of an educated person is that they do know what they don’t know. I’ve been working with electricity for over 30 years and there were things in this DVD that even I didn’t know.

My Diddy always telled me, he said, “Son, the only real sin is wasting good beer.” No, wait, wrong quote; he used tell me, “Son, the day you stop learning is the day you might as well check out ‘cuz yer brain done died so what’s the point of living?” Yeah, my Diddy taught me lots of stuff. He even taught me how to tell time on his watch, which he never took out of his pocket. But, hey, that’s a story for another post. What were we talking about?

Oh yes: The Basics of Household Wiring is a professionally produced DVD by the production company, Getting Up To Speed. This excellent tutorial is designed to help you clearly understand electricity in your home, and demonstrates how to safely perform simple electrical projects. You can feast your Vulcan squinties on sample clips of this DVD here.

Topics covered in this comprehensive DVD
include:

  • The Basics of Electricity
    • Safety, code reference, permits and insurance compliance
    • Wire colours and their meaning
    • How electricity is distributed in your home

  • Service Panels
    • Understanding the purpose and function

  • Grounding
    • The importance of grounding

  • Circuit Breakers
    • Their important role and function
    • How they operate
    • What to do when a breaker trips and how to reset

  • Household Wiring
    • Different types and sizes of wire
    • Wire colors and their meaning
    • Cabling
    • Wire gauges and how to interpret wire size

  • Understanding Amperage
    • How to choose the appropriate wire size based on
      required amps

  • Short Circuits
    • The causes of short circuits

  • Amps, Volts and Watts
    • Definitions
    • Understanding circuitry in your home
    • Learn how to calculate the safe capacity for a circuit
      breaker
    • How to avoid overloading a circuit in your home

  • Safety & Testing
    • Safe practices for working around electricity in your
      home
    • Proper testing of currents using voltage meters

  • Electrical Outlets
    • Understanding receptacles
    • The anatomy and function of common receptacles
    • How to properly replace an outlet

  • G.F.C.I.’s
    • Understanding the role of a Ground Fault Circuit
      Interrupter
    • How they operate

  • Switches
    • The basics of a two-way or single pole switch
    • Testing a switch with a continuity tester
    • Safely replacing a switch

  • Light Fixtures
    • How to safely install a light fixture in your home

This DVD is a must-have if you’re planning on tackling any home electrical project. Also, if you’re attempting any electrical repair on your appliances, it is essential that you arm yourself with a solid understanding of electricity in your home and the basics of wiring. The Basics of Household Wiring does exactly that.

Ok, so right about now you’re saying, “I’m a believer! Gimme, gimme! How much?” That’s sweet of you to offer to buy it, but this DVD ain’t for sale. Nope. Since the Samurai is all-touchy, all-feely, and all-smelly, he is giving this DVD away as a free gift to his tired, his poor, his huddled grasshoppers yearning to fix it now with your love-offering of $40 or more to the United Samurai Beer Fund.

Recommended Reading: Making Basic Electrical Measurements.

grasshoppers sitting with the master watching The Basics of Household Wiring DVD

Mailbag: Whirlpool/Kenmore Calypso CE Error

kenmore calypso washer wrote:

Can I do anything to correct a CE error on a kenmore calyspso washer before calling for service.
A frustrated layman????

PS the machine is 18 months old and is just out of warranty. can you suggest any help to honor the warranty after being out of warranty. It is probably an electronic component.

Thanks Your my “LAST SAMURAI” help

_______________________________

Message sent from IP: 24.13.243.154

Alas, another unsuspecting Calypso owner. The problem you’re having now is the first of many that you’ll have with this washer. Go ahead and buy the repair manual now–you’ll need it.

The CE error stands for “Communications Error” and refers to a breakdown in communications between the machine controller and the motor controller. In practical terms, this problem is usually caused by a bad wire connection. The most common trouble spot is the quick disconnect at the motor connector–I’ve seen this problem a lot. Usually, if you just take off the connector and re-attach it, that clears it up… IF the appliance gods are grinning down upon you. But, you may not be so lucky and you may have to make a sacrifice in the temple of Appliantology to appease the appliance gods. Y’see, lots of other things can cause the CE error, too.

motor controller board on the calypso washer--come git you one!For ezzample, another common problem is a blown fuse on the motor controller board. Unfortunately, this ain’t a trivial repair like re-seating the quick-disconnect plug at the motor connector. Nawsir, in this case, you gotta replace the entire motor controller board.

Now, you might delude yourself into thinking you’re being all slick and clever by replacing just the fuse and save a wad of moola. Oh, my, but how I giggle and nearly wet myself when disheartened grasshoppers tell me of their folly in replacing the fuse on the motor control board only to end up with a burned out motor, too! Good times, good times.

Kitty in the Microwave

budthedog wrote:

I thought the cat in the microwave was an animation of some type, is there a link to the original version available? There is a bet of a case of beer riding on this. Thanks

_______________________________

Message sent from IP: 4.143.218.17

You must be thinking of my banner created by talented graphic artist and famous internet personality, You Hurt My Brain. Here it be:

Samurai banner

As you can see, the kitty is still in the microwave. Enjoy those brewskis!

Mailbag: Making Simple Repairs Complicated

Popeye wrote:

Mr. Samurai……….

I have a 5 year old Kenmore Washing machine with a direct drive. All is well until the start of the spin/rinse cycle. At that point, a distinctive regular clicking sound eminates from the bowels of the machine. Everything else functions normally. Water drains, rinse water is applied, water drains, tub spins. On the final high speed cycle, the clicking continues at a rythmic pace, the tub spins faster and towards the end of the cycle a distinctive smell of rubber can be detected.

I took the back off and there is no evidence of any leaking fluids, undo vibrations, or other abnormal visual signs of any problems.

So, Mr. Samurai, what’s is your diagnosis? Also, what is your favorite beer? We would like to contribute to the fund.

Peace,
Popeye the Sailor Man

_______________________________

Message sent from IP: 66.177.87.125

Shiver me timbers, you went and turned a simple problem into a complicated one. Argh!

Your washer needed a stunningly simple repair which rated a single beer on the SUDS scale and that you could have done in 30-minutes. But, nooooo! Instead of spending a few minutes reading my enlightening disassembly instructions, you dove right in without knowing what you were doing, just like Popeye, and removed the back panel. Take a moment now and read this— go ahead, I’ll wait.

As you read there, you disassembled your washer completely wrong. In addition to being no closer to fixing the problem, you’ve created a whole new problem in getting that back panel re-attached correctly, with all the accouterments. Now’s the time when you smack your head with a hammer and yell, “DOH!”

So, what’s the real problem with your washer? Bad drive coupler– this page explains how to fix that the right way.

Instead of making simple repairs complicated, take the time to learn that which you do not know (but think you do) and you’ll save yourself a lot of time and aggravation.

For more information on your washer or to order parts, click here.

Appliantology Newsletter for December 2004

Appliance Wisdom

Got Parts?

Whirlpool / Kenmore Calypso Washer Debacle

Mailbag: How do the Valve Coils in a Gas Dryer Work?

The Samurai School of Appliantology: Now Accepting New Students

Mailbag: Love Letter to the Samurai

Mailbag: Mental Therapy for Appliance Repair

Appliance Repair Revelation, Converting a Gas Range

Appliance Repair Revelation, Making Basic Electrical Measurements

Mailbag: Bad Ignitor or Valve on a Gas Oven?

Master Appliantologists at the Appliantology Group Repair Forum

Mailbag: Using Your Gas Range to Heat Your Home

Dos Domos

Life, Liberty, and the Pursuit of Happiness

Satellite Radio Gizmology

The Orbiter Crashes

Star Warz: XM vs. Sirius

Heavy Metal Irony Award Nominee

Appliantology for November 2004

Mailbag: Removing Mineral Deposits from a Dishwasher

girlscout wrote:

oh holiest of appliance repair men. i have searched thru your infinite wisdom and found no answer for this question…how do i clean mineral deposits that have accumulated in my DW? (well water) . i read your advice to test the hardness and if too hard, get a water softener. oh, and what IS life?

_______________________________

Message sent from IP: 69.11.154.74

Fun Fact to Know and Tell: white vinegar dissolves mineral deposits. Can we apply this Fun Fact to your dishwasher? Let’s find out!

You can try this exciting experiment at home, it’s fun for the whole family! Start the dishwasher (without any detergent or dishes) and let it fill with water. Once it starts spraying, open the dishwasher door and remove a quart of water from the basin and add a quart of white vinegar. Close the door and let the dishwasher run through the cycle. When the dishwasher stops, open the door and… well, I don’t want to spoil it for you, but if you take a deep whiff, you’ll find out what life is.

P.S. — For a less exciting version of this experiment, you could use citric acid crystals instead of white vinegar. But then, you wouldn’t find out what life is.

Mailbag: Whirlpool/Kenmore Direct Drive Washer Suspension Springs

JohnW wrote:

I am working on a Kenmore Washer (Model #110 92292800). I replaced the drive coupling already. When I looked under the unit I found a leveling spring on the floor. I checked the diagrams and info on the springs but they do not show EXACTLY how the leveling spring is attached. How does this spring attach – are there any photos on-line that show this?

_______________________________
Message sent from IP: 162.119.232.104

I have a good picture in the Appliantology Group showing the location of the most troublesome suspension spring. If that ain’t good enough, post your question in the world-famous appliance repair forum along with an illustrative photo of your washer.

In addition to the internet’s premier appliance repair forum, the Appliantology Group houses the web’s largest repository of appliance repair photos and diagrams.

Mailbag: Using Your Gas Range to Heat Your Home

Big Ed wrote:

Used my cheap MagicChef Gas Oven to heat the house for about a week, (after the wall heater went out). Now it won’t burn over 275/300 degrees. Even then, it takes 15 minutes to light.

_______________________________
Message sent from IP: 64.166.125.244

The only thing “big” about Big Ed is that space between his ears. Heating your house with a gas range is one of the most stupid and dangerous things you can do. Why? Two words: carbon monoxide (abbreviated as CO).

For some background information on CO, its health effects and exposure limits, check out this OSHA fact sheet on carbon monoxide. I’ve summarized the main health effects and CO exposure limits in the table below. The CO exposure limits are listed in PPM, which means parts per million. Don’t worry about what this means, all you need to know is that PPM is a common way of expressing the amount of a contaminate, like CO, in the air.

Health Effects CO Exposure (PPM)
Slight headaches, tiredness, dizziness, nausea after 2-3 hours. 200
Frontal headaches within 1-2 hours, life-threatening after 3 hours. 400
Dizziness, nausea, and convulsions within 45 minutes. Unconsciousness within 2 hours. Death within 2-3 hours. 800
Headache, dizziness, and nausea within 20 minutes. Death within 1 hour. 1,600
Headache, dizziness, and nausea within 5-10 minutes. Death within 30 minutes. 3,200
Headache, dizziness, and nausea within 1-2 minutes. Death within 10-15 minutes. 6,400

Now, after reviewing the above table, here’s a Fun-Fact-to-Know-and-Tell that’ll blow your mind: manufacturers are allowed to make ovens that give off up 800 ppm of carbon monoxide from the bake burner. Look in the table above and read about the health effects of CO at 800 ppm. Hello? Is this thing on?

Ok, I know what you’re saying. You’re wondering, “Well, Dr. Samurai, if breathing 800 ppm of CO for 2-3 hours will kill you, how is it that Big Cranial-Void Ed lived to write you an email about his gas range problem?”

Maybe his trailer is extra drafty and dissipates CO quickly. Maybe he didn’t spend much time in the kitchen where the concentration of CO would be the highest. Maybe the CO really did give him headaches, dizziness, and nausea but he thought it was because his mother-in-law was visting. Maybe he’s a neanderthal and is already clinically brain-dead. Who the hell knows? Bottom line: pure dumb luck. To paraphrase Clint Eastwood in Dirty Harry, “Do you feel lucky, punk?”

Master Appliantologists at the Appliantology Group Repair Forum

The repair forum at the Appliantology Group has become very active lately and I’m grateful for all the help from other Master Appliantologists in answering appliance repair questions. Many questions would go unanswered without their help. I’ve put together this roster of Master Appliantologists to introduce grasshoppers to the experts who hang out at the Appliantology Group and answer questions.

Star Warz: XM vs. Sirius

If you haven’t heard about satellite radio, it’s time to pull your head out of the muck and tune-in. I’ve written previously about satellite radio and you can see a list of past posts here. If you have heard about satellite radio but are still trying to decide between Sirius or XM, this post might help you make your decision.

I subscribe to both Sirius and XM. I started by subscribing to Sirius back in September, 2004. Then, a couple weeks ago, my wife bought me the XM MyFi set. For a quick, crude comparison of the two services, check this out; it’s shortcoming is that it doesn’t offer any personal exeriences, it’s just a bland presentation of facts and stats. Now that I’ve been listening to both, I’m pleased to announce that I can now offer the much-awaited Samurai comparision of the two services.

Music

In terms of the sheer number of music channels, both services are very comparable. Both have the usual decades, rock, pop, and schlop. Sirius has a strong lineup of mainstream pap (yes, I meant pap), hip-hop and rap crap accompanied by lots of latin noise. That’s all great if you are black, brown or have very urban tastes. But I’m a middle-aged white guy who lives in rural New England and I don’t want to hear urban or foreign noise aimed at malcontents, people-of-color, and losers suffering under delusions of oppression. What’s a cracker to do?

XM has two excellent channels that are engineered for the contemplative white ear: Audio Visions (ch. 77) and Fine Tuning (ch. 76). It’s refreshing to find such audible treats in an obstreperous sea of hip-hop, rap, and other aural assaults. Sirius does not have any such comparable counterparts.

Both Sirius and XM have three comparable classical channels: symphonies, operas, and pops. The biggest difference between the two services in their classical lineup is in their opera channels. Sirius calls its opera channel Classical Voices (ch. 85) and plays strictly classical operas. XM’s opera channel is called Vox! (ch. 112) and, in addition to classical opera, plays a healthy dose of Gregorian-style chant. I’m still waiting to hear Byzantine chant.

Both services carry a folk music channel (Folk Village on XM and Folk Town on Sirius–ain’t that cute?). They are very comparable and I enjoy both of them.

News/Talk

No contest here: Sirius wins hands-down. Both services carry the usual suspects: Fox, CNN, BBC, ABC News-Talk, C-SPAN, and The Weather Channel. XM also carries pMSNBC and CNN Headline Snooze–neither one is missed in the Sirius lineup.

This table points out the main differences between Sirius and XM in their news/talk channels:

  Sirius XM
Public Radio NPR Now, NPR Talk, Public Radio International (PRI), World Radio Network (WRN). All are first-class radio listening. XM Public Radio (lame)
Bloomberg Radio Carries the full 24-hr, seven day broadcast. Full European and Asian market coverage all night long. Only carries the live broadcast during market hours; freaky, automated weather-radio-station-sounding voice during all off-hours.
Weather Carries The Weather Channel regional reports. Only carries the one-size-fits-all Weather Channel reports.
Political Two right-wing channels: Patriot and Talk-Right. Michael Savage, Michael Reagan, Jerry Doyle, Tammy Bruce, World Net Daily Radio, Rusty Humphries…the usual neo-con clatter.
Also has two left-wing channels: the optimistically-named Air America and Talk-Left; the latter channel features unique hosts not heard on broadcast radio: Lynn Samuels, Alex Bennett, Ed Shultz, and the Young Turks. Sometimes, if you listen reeeeal hard, these hosts start to sound like libertarians…then they start talking about gun control and the sanctity of Social Security and you realize they’re still big gubmint liberals.
One right-wing and one left-wing channel. Both are the usual neo-con and liberal clap-trap with no unique hosts or points-of-view.

Neither service has a Libertarian channel, which would be very refreshing. Sirius has a Patriot channel, but it’s just more of the same neo-con, big gubmint yak. I remember when the Patriot movement I supported was synonymous with small government. How ironic when I hear all the modern “patriots” cheerleading the biggest, most destructive gubmint program of ’em all: foreign war. I wonder if these “patriots” would still be such enthusiastic cheerleaders if a Democratic administration was in charge of the Iraq war program… and if the indignant Left would be nearly as self-righteous. Seems no one operates by a consistent, fundamental set of principles anymore. It’s all what’s most expedient for the moment.

For my Libertarian fix, I tune in to Scott Horton’s excellent Weekend Interview Show. Scott also makes his interviews available as MP3 files so I can download ’em and listen on my Rio MP3 player while I’m on the job breaking, er, I mean, fixing appliances.

Bottom Line: The music channels are more diverse on XM and the news/talk is more diverse on Sirius. If you can only subscribe to one service, then choose according to your primary listening interest: for music, pick XM; for news/talk, pick Sirius. If you can afford it, subscribe to both services.

Mailbag: Bad Ignitor or Valve on a Gas Oven?

GregF wrote:

As you describe my glow plug glows on my gas range but gas valve does not open up unless I tap on the valve. Ignitor or valve?

Thanks,
GregF

_______________________________

Message sent from IP: 68.83.139.156

Despite my enlightening opus on how to diagnose gas oven ignition problems, I still get lots of questions like this. Presumably, grasshoppers have seen the ignitor current draw specifications contained in that gas oven troubleshooting guide. They may have even read my equally enlightening tome on how to make basic electrical measurements, which includes instructions on how to measure current draw.

So why do I keep getting these questions? Do these grasshoppers have a reading impairment? Or are they simply lazy and just want someone to tell them the answer so they don’t have to do any work themselves?

Even the Samurai, in all his awesome omniscience, measures the ignitor current draw in these situations. In fact, the secret to the Samurai’s total appliance awareness isn’t anything mystical or arcane; no, his secret lies in knowing which electrical measurements to make and what they mean. And, since the Samurai makes this knowledge available to all, it’s really not much of a secret, is it?

The fact is that without measuring the current draw through the ignitor, there’s no way of being absolutely certain whether the ignitor or the valve is bad. But, the Samurai is merciful and compassionate, and recognizes that many grasshoppers just want to be spoon-fed the answer. So, if you have a problem with your gas oven not firing up, such as GregF’s above, and you don’t want to be bothered measuring the ignitor current draw, here’s whatcha do:

  • universal gas oven ignitor made by Maytag--click for larger viewPurchase a universal ignitor kit, such as the one shown here to the right. This one is made by Maytag but fits almost all gas ranges. Click the picture for a larger view or to purchase it.
  • Install the ignitor.
  • If the oven fires up, great, problem solved.
  • If not, return the ignitor for a refund–even after it’s been installed! This return policy is only available if you order the ignitor here.

Oh, I know what you’re asking, “But, most wise and merciful Samurai, how is it that you can offer such a generous return policy? Won’t you go broke?”

If I go broke, grasshopper, it’ll be from the other myriad costs associated with running this website but not this particular parts replacement advice. Why? Because a bad ignitor is the problem in about 88.7656% of the gas oven ignition complaints. So, the odds are in our favor.

“Well now, Mr. Samurai-Geek, why the hell didn’t you just tell me to change the ignitor in the beginning instead of making me wade through all this crap?”

Thanks for reminding me of our Lord’s admonition against casting pearls before swine. What’s your next question?

“I don’t have time for this nonsense! Now that I know what’s wrong with the damn oven, I just want some broke-dick appliance servant to come replace the ignitor for me but I don’t want to get ripped off. How much will it cost to have a parts-changer come to my house and replace the ignitor in my oven?”

You’ll be pleased to know that there’s a new economy appliance service which just opened in your area and it specializes in parts-changing. Give ’em a call!

Appliance Repair Revelation, Making Basic Electrical Measurements

appliance tip of the day archive

Digital Multimeter--come git you one!

Appliances are electro-mechanical devices— that’s a fancy word that means they have electrical and mechanical parts. This also means that appliances can have either electrical or mechanical failures. Most people with one eye and half a brain in their skull can figure out the mechanical part. But very few do-it-yourselfers have even the basic skills needed to troubleshoot an electrical problem in an appliance such as reading a schematic and wiring diagram and using an inexpensive multimeter, like the one shown here to the right ($15), to make electrical measurements.

Reading wiring diagrams and schematics is something I do all the time with enrolled students in the Samurai School of Appliantology. But if you don’t know how to use a basic multimeter to make two simple electrical measurements, then you don’t have a prayer of troubleshooting even the most minor electrical problem–all you’ll be able to do is guess about which part might be bad. That’s what we call the Shotgun Parts Changing School of Appliance Repair.

Also, if you don’t know how to use a multimeter, you’re not even eligible to enroll in the Samurai School for live appliance repair help. I used to spend hours on the phone, explaining to grasshoppers how to use the $20 multimeter they just bought from Radio Shack to measure continuity or voltage. “Ok, put the black probe in the ‘-‘ slot and the…” Those days are over.

Ok, grab ‘hold of those two large lumps at the base of your spine and let’s light this candle.

Resistance and Continuity Measurements

measuring resistance and continuity--click for larger view
Using a Multimeter to Measure Continuity or Resistance

The picture above shows how to measure resistance (click it for a larger view). Resistance is measured in units called “ohms.” You’ll commonly want to know the resistance of things like bake elements and solenoid coils. For example, a good bake element typically has a resistance of about 30 ohms. If your oven’s not baking and you measure the resistance of the bake element and the meter doesn’t move, then you know you’got a bad element.

A special type of resistance measurement that we commonly make in the field is a continuity measurement. When we’re testing continuity, we don’t care what the actual resistance is, we just want to know if the thing being tested (switch, wire, fuse, etc.) will allow electricity to flow through it. Continuity is a “yay” or “nay” measurement, a component either has continuity or it doesn’t–it’s kinda like pregnancy in that sense.

Two things to remember when making resistance measurements: 1) the circuit should be de-energized (for those of you in Palm Beach, this means to unplug the appliance first!) and 2) remove at least one wire attached to the component you’re testing to disconnect it from the rest of the circuit so you’re not getting a false reading by measuring through the rest of the circuit.

You wouldn’t believe the number of grasshoppers I talk to who just off and changed the bake element when the oven didn’t work only to find that that wasn’t the problem! A simple ohm measurement would’ve saved them a lot of money and headache. But, some people can’t be bothered with a bunch of “useless theory.”

Voltage Measurements

measuring voltage--click for larger view
Using a Multimeter to Measure Voltage

The picture above shows how to measure voltage. A voltage measurement at the outlet should be the first thing you do whenever you have an appliance that is completely inoperative, or if you have an electric dryer that’s not heating, or an electric range that doesn’t get hot enough. You’ll need to know the basic anatomy of these various electrical outlets to know what to measure for. Check out the links below for illuminating illustrations of these outlets:

Obviously, to measure voltage, there must be power present. This means you can have a hair-raising experience if you touch the wrong thing with your bare hands. As long as you’re holding the probes by the insulated handles and are careful about where you place the metal points of the probes, you’ll be fine. I’ve been working with electricity for over 30 years and I still get shocked every now and then. It only hurts a little, kinda like a snake bite, and it fades quickly. So don’t freak out.

Besides the outlets, you’ll frequently need to measure voltage at various points inside the appliance. Usually, you’re measuring this voltage with respect to ground. That just means that you can clamp one probe to an unpainted metal place on the appliance chassis and then touch the other probe to the points of interest. Your other hand should either be tucked in your pocket or behind your back. This way, you won’t get shocked because you won’t be giving the current a path to flow through your body. Easy, da?

Current Measurements

measuring current--click for larger view
Using a Clamp-on Amp Meter to Measure Current

Here’s a clamp-on ampmeter (or amp meter) being used to measure current flow through a wire. This is a common test for determining whether or not a gas oven ignitor is good or bad–the only way to really know is by measuring its current draw and comparing to rated draw. And, yes, Homer, the ignitor can glow orange and still be bad.

You’ll also want to measure current draw in cases where you have an electric motor that runs a few minutes then shuts off to see if the problem is with the motor drawing excessive current.

Recommended reading:

Buy Appliance Parts Here

grasshoppers measuring the master's electric personality

Appliance Repair Revelation, Converting a Gas Range

appliance tip of the day archiveAt some point in during the life of your gas range, you may need to convert from LP to natural gas or vice versa. The two pages below illustrate the most common tasks needed to complete the conversion (click the pictures for a larger view):



Converting a Gas Range
Page 1 of 2

Converting a Gas Range
Page 2 of 2

Recommended reading:

For more information on your range or to order parts, click here.

grasshoppers sitting with the master doing a special gas conversion