Category Archives: General Appliance Wisdom

Samurai Appliance Repair Apprenticeship Training

As many of you know, the Samurai had back surgery last week for a ruptured disk at L4-L5. The surgery went well but I’m out of action for the next three months while my back heals up. Last week, just four days after my surgery, our neighbor’s refrigerator crapped out on them… again. The refrigerator is a Maytag top and bottom with one of those wimpy Panasonic evaporator fan motors. I had previously replaced the motor because it had burned out and, from what they described (fan in the freezer not running), it sounded like the motor might have burned out again. Dayyam! Well, the Samurai is dedicated to his craft and, fresh back surgery not withstanding, I was duty-bound to fix that refrigerator. So, I did what any Samurai Appliance Repair Man would do in my situation: I drafted two of my Samurai reproductive units into service to help me fix our neighbor’s refrigerator.

So I grabbed a fresh brewski (Sam Adams Winter Lager) and summoned two of my reproductive units to begin their apprenticeship training. Ollie grabbed my tool bag from my workshop, Samenilla tucked my clipboard under his arm, and together we trudged outside into the frigid New Hampshire day. I fished a new evaporator fan motor out of my service van and hobbled off through the snow and ice with my two apprentices to our neighbor’s house.

Our neighbors weren’t home so we went on inside and were greeted by their two elderly and rotund rottweilers. I opened the freezer door and, sho ’nuff, the fan motor was dead. I instructed my two apprentices to remove everything from the freezer. Once emptied, I guided Samurai Apprentice Ollie on removing the freezer back wall retaining screws so we could access the fan motor. Here she is in action:

Samurai Apprentice, Ollie, Dismantles the Freezer Compartment.  Click for larger view.
Samurai Apprentice, Ollie, Dismantles the Freezer Compartment

As soon as the back wall tilted forward, the fan motor started running! My slightly fermented brain told me that we had a bad connection somewhere. My keen, Vulcan squinties located the problem right away as soon as I removed the power plug to the fan motor. One of the wire pins in the connector was fuzzed out with blue mold, as you can sort of see below:

Moldy Evaporator Fan Motor Connector Plug.  Click for  larger view.
Moldy Evaporator Fan Motor Connector Plug

Connector Socket on the Evaporator Fan.  Click for larger view.
Connector Socket on the Evaporator Fan

The preferred fix in this situation would be to replace the connector plug. But I didn’t have one. Now, here’s where my years of being a certifiable appliance parts changer paid off in spades. I picked out as much mold as I could with a piece of wire, reconnected the harness and the motor ran fine. Then I gave it the tug test: good to go.

Everything was proceeding nicely except a new problem suddenly emerged: I had finished my beer and was now working sudsless! This was a crisis of the highest order so I made an emergency phone call to Mrs. Samurai. She sprang into action and sprinted down to the neighbor’s house with a fresh brewski. Now that’s what I call the perfect woman!

Samurai Apprentice Samenilla re-assembled the freezer back wall. Here he is in action:

Samurai Apprentice, Samenilla, Demonstrates His Nutdriver Technique.  Click for larger view.
Samurai Apprentice, Samenilla, Demonstrates His Nutdriver Technique

So, with the help of two apprentices, the Samurai fixed a refrigerator just four days after having back surgery. If I were doing all the work myself (before back surgery), I could have torn the freezer apart, made the repair, and reassembled it all on a single bottle of beer. And rightly so, since this repair only rates a single mug on the SUDS-o-meter. But here’s the moral of the story: you have to invest time in your apprentices if you’re going to pass on the craft to the next generation of appliance parts changers thus preserving and defending truth, justice, and the Ameedican Way.

Appliance Repair Revelation, The Secrets of Household Electricity… REVEALED!

appliance tip of the day archiveClick here to check out sample clips of this amazing DVD!If you’re looking for a good reference to help you understand
simple home wiring, the Samurai recommends The Basics of Household Wiring DVD. If you think you already know it all, then you don’t know what you don’t know. Think about that, “You don’t know what you don’t know.” You know, the mark of an educated person isn’t that they know everything or even a lot of things; no, the mark of an educated person is that they do know what they don’t know. I’ve been working with electricity for over 30 years and there were things in this DVD that even I didn’t know.

My Diddy always telled me, he said, “Son, the only real sin is wasting good beer.” No, wait, wrong quote; he used tell me, “Son, the day you stop learning is the day you might as well check out ‘cuz yer brain done died so what’s the point of living?” Yeah, my Diddy taught me lots of stuff. He even taught me how to tell time on his watch, which he never took out of his pocket. But, hey, that’s a story for another post. What were we talking about?

Oh yes: The Basics of Household Wiring is a professionally produced DVD by the production company, Getting Up To Speed. This excellent tutorial is designed to help you clearly understand electricity in your home, and demonstrates how to safely perform simple electrical projects. You can feast your Vulcan squinties on sample clips of this DVD here.

Topics covered in this comprehensive DVD
include:

  • The Basics of Electricity
    • Safety, code reference, permits and insurance compliance
    • Wire colours and their meaning
    • How electricity is distributed in your home

  • Service Panels
    • Understanding the purpose and function

  • Grounding
    • The importance of grounding

  • Circuit Breakers
    • Their important role and function
    • How they operate
    • What to do when a breaker trips and how to reset

  • Household Wiring
    • Different types and sizes of wire
    • Wire colors and their meaning
    • Cabling
    • Wire gauges and how to interpret wire size

  • Understanding Amperage
    • How to choose the appropriate wire size based on
      required amps

  • Short Circuits
    • The causes of short circuits

  • Amps, Volts and Watts
    • Definitions
    • Understanding circuitry in your home
    • Learn how to calculate the safe capacity for a circuit
      breaker
    • How to avoid overloading a circuit in your home

  • Safety & Testing
    • Safe practices for working around electricity in your
      home
    • Proper testing of currents using voltage meters

  • Electrical Outlets
    • Understanding receptacles
    • The anatomy and function of common receptacles
    • How to properly replace an outlet

  • G.F.C.I.’s
    • Understanding the role of a Ground Fault Circuit
      Interrupter
    • How they operate

  • Switches
    • The basics of a two-way or single pole switch
    • Testing a switch with a continuity tester
    • Safely replacing a switch

  • Light Fixtures
    • How to safely install a light fixture in your home

This DVD is a must-have if you’re planning on tackling any home electrical project. Also, if you’re attempting any electrical repair on your appliances, it is essential that you arm yourself with a solid understanding of electricity in your home and the basics of wiring. The Basics of Household Wiring does exactly that.

Ok, so right about now you’re saying, “I’m a believer! Gimme, gimme! How much?” That’s sweet of you to offer to buy it, but this DVD ain’t for sale. Nope. Since the Samurai is all-touchy, all-feely, and all-smelly, he is giving this DVD away as a free gift to his tired, his poor, his huddled grasshoppers yearning to fix it now with your love-offering of $40 or more to the United Samurai Beer Fund.

Recommended Reading: Making Basic Electrical Measurements.

grasshoppers sitting with the master watching The Basics of Household Wiring DVD

Mailbag: Making Simple Repairs Complicated

Popeye wrote:

Mr. Samurai……….

I have a 5 year old Kenmore Washing machine with a direct drive. All is well until the start of the spin/rinse cycle. At that point, a distinctive regular clicking sound eminates from the bowels of the machine. Everything else functions normally. Water drains, rinse water is applied, water drains, tub spins. On the final high speed cycle, the clicking continues at a rythmic pace, the tub spins faster and towards the end of the cycle a distinctive smell of rubber can be detected.

I took the back off and there is no evidence of any leaking fluids, undo vibrations, or other abnormal visual signs of any problems.

So, Mr. Samurai, what’s is your diagnosis? Also, what is your favorite beer? We would like to contribute to the fund.

Peace,
Popeye the Sailor Man

_______________________________

Message sent from IP: 66.177.87.125

Shiver me timbers, you went and turned a simple problem into a complicated one. Argh!

Your washer needed a stunningly simple repair which rated a single beer on the SUDS scale and that you could have done in 30-minutes. But, nooooo! Instead of spending a few minutes reading my enlightening disassembly instructions, you dove right in without knowing what you were doing, just like Popeye, and removed the back panel. Take a moment now and read this— go ahead, I’ll wait.

As you read there, you disassembled your washer completely wrong. In addition to being no closer to fixing the problem, you’ve created a whole new problem in getting that back panel re-attached correctly, with all the accouterments. Now’s the time when you smack your head with a hammer and yell, “DOH!”

So, what’s the real problem with your washer? Bad drive coupler– this page explains how to fix that the right way.

Instead of making simple repairs complicated, take the time to learn that which you do not know (but think you do) and you’ll save yourself a lot of time and aggravation.

For more information on your washer or to order parts, click here.

Appliantology Newsletter for December 2004

Appliance Wisdom

Got Parts?

Whirlpool / Kenmore Calypso Washer Debacle

Mailbag: How do the Valve Coils in a Gas Dryer Work?

The Samurai School of Appliantology: Now Accepting New Students

Mailbag: Love Letter to the Samurai

Mailbag: Mental Therapy for Appliance Repair

Appliance Repair Revelation, Converting a Gas Range

Appliance Repair Revelation, Making Basic Electrical Measurements

Mailbag: Bad Ignitor or Valve on a Gas Oven?

Master Appliantologists at the Appliantology Group Repair Forum

Mailbag: Using Your Gas Range to Heat Your Home

Dos Domos

Life, Liberty, and the Pursuit of Happiness

Satellite Radio Gizmology

The Orbiter Crashes

Star Warz: XM vs. Sirius

Heavy Metal Irony Award Nominee

Appliantology for November 2004

Master Appliantologists at the Appliantology Group Repair Forum

The repair forum at the Appliantology Group has become very active lately and I’m grateful for all the help from other Master Appliantologists in answering appliance repair questions. Many questions would go unanswered without their help. I’ve put together this roster of Master Appliantologists to introduce grasshoppers to the experts who hang out at the Appliantology Group and answer questions.

Appliance Repair Revelation, Making Basic Electrical Measurements

appliance tip of the day archive

Digital Multimeter--come git you one!

Appliances are electro-mechanical devices— that’s a fancy word that means they have electrical and mechanical parts. This also means that appliances can have either electrical or mechanical failures. Most people with one eye and half a brain in their skull can figure out the mechanical part. But very few do-it-yourselfers have even the basic skills needed to troubleshoot an electrical problem in an appliance such as reading a schematic and wiring diagram and using an inexpensive multimeter, like the one shown here to the right ($15), to make electrical measurements.

Reading wiring diagrams and schematics is something I do all the time with enrolled students in the Samurai School of Appliantology. But if you don’t know how to use a basic multimeter to make two simple electrical measurements, then you don’t have a prayer of troubleshooting even the most minor electrical problem–all you’ll be able to do is guess about which part might be bad. That’s what we call the Shotgun Parts Changing School of Appliance Repair.

Also, if you don’t know how to use a multimeter, you’re not even eligible to enroll in the Samurai School for live appliance repair help. I used to spend hours on the phone, explaining to grasshoppers how to use the $20 multimeter they just bought from Radio Shack to measure continuity or voltage. “Ok, put the black probe in the ‘-‘ slot and the…” Those days are over.

Ok, grab ‘hold of those two large lumps at the base of your spine and let’s light this candle.

Resistance and Continuity Measurements

measuring resistance and continuity--click for larger view
Using a Multimeter to Measure Continuity or Resistance

The picture above shows how to measure resistance (click it for a larger view). Resistance is measured in units called “ohms.” You’ll commonly want to know the resistance of things like bake elements and solenoid coils. For example, a good bake element typically has a resistance of about 30 ohms. If your oven’s not baking and you measure the resistance of the bake element and the meter doesn’t move, then you know you’got a bad element.

A special type of resistance measurement that we commonly make in the field is a continuity measurement. When we’re testing continuity, we don’t care what the actual resistance is, we just want to know if the thing being tested (switch, wire, fuse, etc.) will allow electricity to flow through it. Continuity is a “yay” or “nay” measurement, a component either has continuity or it doesn’t–it’s kinda like pregnancy in that sense.

Two things to remember when making resistance measurements: 1) the circuit should be de-energized (for those of you in Palm Beach, this means to unplug the appliance first!) and 2) remove at least one wire attached to the component you’re testing to disconnect it from the rest of the circuit so you’re not getting a false reading by measuring through the rest of the circuit.

You wouldn’t believe the number of grasshoppers I talk to who just off and changed the bake element when the oven didn’t work only to find that that wasn’t the problem! A simple ohm measurement would’ve saved them a lot of money and headache. But, some people can’t be bothered with a bunch of “useless theory.”

Voltage Measurements

measuring voltage--click for larger view
Using a Multimeter to Measure Voltage

The picture above shows how to measure voltage. A voltage measurement at the outlet should be the first thing you do whenever you have an appliance that is completely inoperative, or if you have an electric dryer that’s not heating, or an electric range that doesn’t get hot enough. You’ll need to know the basic anatomy of these various electrical outlets to know what to measure for. Check out the links below for illuminating illustrations of these outlets:

Obviously, to measure voltage, there must be power present. This means you can have a hair-raising experience if you touch the wrong thing with your bare hands. As long as you’re holding the probes by the insulated handles and are careful about where you place the metal points of the probes, you’ll be fine. I’ve been working with electricity for over 30 years and I still get shocked every now and then. It only hurts a little, kinda like a snake bite, and it fades quickly. So don’t freak out.

Besides the outlets, you’ll frequently need to measure voltage at various points inside the appliance. Usually, you’re measuring this voltage with respect to ground. That just means that you can clamp one probe to an unpainted metal place on the appliance chassis and then touch the other probe to the points of interest. Your other hand should either be tucked in your pocket or behind your back. This way, you won’t get shocked because you won’t be giving the current a path to flow through your body. Easy, da?

Current Measurements

measuring current--click for larger view
Using a Clamp-on Amp Meter to Measure Current

Here’s a clamp-on ampmeter (or amp meter) being used to measure current flow through a wire. This is a common test for determining whether or not a gas oven ignitor is good or bad–the only way to really know is by measuring its current draw and comparing to rated draw. And, yes, Homer, the ignitor can glow orange and still be bad.

You’ll also want to measure current draw in cases where you have an electric motor that runs a few minutes then shuts off to see if the problem is with the motor drawing excessive current.

Recommended reading:

Buy Appliance Parts Here

grasshoppers measuring the master's electric personality

Mailbag: Mental Therapy for Appliance Repair

me wrote:

Was looking for advice on repairing the ice maker (yeah, cheap plastic hose) and found your site. Got the answer I needed, then spent the next hour hoping around non-repair readings.
Will bookmark the site for future therapy.

Me

_______________________________

Message sent from IP: 209.198.27.159

For a therapeutic brain massage, be sure to check out these tips for maintaining a healthy mental attitude while doing appliance repair.

Appliantology Newsletter for November 2004

Appliance Wisdom

Mailbag: Washer and Dryer Recommendations


Appliance Repair Revelation: Burner Operation in a Gas Dryer


Mailbag: Fisher & Paykel Washer that Won’t Start


Mailbag: E1 – F5 Fault Code on a Kenmore Range


Mailbag: Washing Clothes in the Bathtub


Maytag Recalls Jenn-Air Gas Ranges


Mailbag: How to Troubleshoot a Gas Dryer with No Heat


Mailbag: DCS Range Parts


Mailbag: What Washing Machine Would the Samurai Buy?


Mailbag: Oven Pilot Flame Goes Out


Mailbag: Washing Machine Help


Mailbag: Gas Stove Burner Ignition Problems

Life, Liberty, and the Pursuit of Happiness


Grasshoppers and Grasshoppettes: Let Us Give Thanks


Where Have All the Conservatives Gone?


An Open Letter to Liberals


Mrs. Samurai Says…Be Careful What You Wish For


A Come-back Plan for the Democratic Party


Why Republicans Suck


Why Democrats Suck


Americans and Amerikans


Another Good Libertarian Talk Show


Heads: They win. Tails: We Lose


Samurai Radio for 11/05/2004


Samurai Radio for 11/02/2004

Mailbag: Exiled from Paradise


What Would Jesus Do?


Global Flu Pandemic


Soylent Green


Nooz


Thousands of Spam Accomplices — Revealed!

Appliantology Newsletter for October 2004

Mailbag: Washer and Dryer Recommendations

DAVE wrote:

YOUR SITE IS GREAT. I ALMOST HAD A HEART ATTACK LAUGHING. KEEP UP THE GREAT WORK YOU OFFER GRASSHOPPERS LIKE US. IF YOU EVER GET THE CHANCE,
WHAT IS YOUR TAKE ON THE BEST WASHERS AND DRYERS TO BUY NOWADAYS.

ALL THE BEST TO YOU AND YOURS.

THANKS,
DAVE

______________________________

Message sent from IP: 152.163.100.200

Mucho domos for the kudos. We aim to inform and entertain without regard to health-effects. But I’m glad you lived to tell about your encounter with Fixitnow.com.

Best washers and dryers? That’s easy:

Washers: the Staber washer.

Dryers: Whirlpool with the lint filter on the top panel (avoid the design with the lint filter in the door).

One other point: avoid Kenmore-brand appliances. As you may know, Kenmore doesn’t make anything but money. There ain’t no Kenmore factory in Malaysia, Pretoria or anywhere else. The Kenmore “factory” is a floor in the Sears Tower where corporate bureaucrats hobnob with manufacturers to get them to build crap with the Kenmore label. When you buy a Kenmore appliance, you don’t always know the identity of the real manufacturer. Further, you are buying an appliance without a manufacturer’s warranty and are totally dependent on Sears to provide warranty service. I don’t know about you, but I’m a little uncomfortable with the idea of being bound up and bent over the jailhouse bunk, waiting for Sears to “service” me. Shalla gives us some inside scoop on Sears “service”:

shalla wrote:

Samurai-

I cannot emphasize enough how bad A&E Factory Service is. They are what was formerly called Whirlpool Factory Service. Now they are Sears, as Whirlpool sold their repair service to them. Whirlpool still makes good products, I firmly believe this. Problem is that even the best product needs service. This problem is compounded by the fact that customers are railroaded to A&E. When WFS changed to A&E, it was more than a name change. Sears refused to reward top Whirlpool techs, offering to cut some senior techs salary by 25%. Not surprisingly, most of them left immediately. Some stuck it out because of hollow promises from Sears about seniority as some had 30+ years with Whirlpool and didn’t want to start over. But they did, as their seniority was based on their A&E hiring. Most of these left as they became frustrated with the low caliber of new hires. Please pass the word-A&E bad!

_______________________________

Message sent from IP: 207.225.185.94

For a real-life story about the horrors of Sears warranty service, read this.

Appliantology Newsletter for October 2004

In case you missed it, here’s a list of the Samurai’s pearls of wisdom posted at this website during October 2004.

Appliance Wisdom

Appliance Repair Revelation: Fisher & Paykel DC Drive Washing Machine

Mailbag: Maytag Dryer Belt Replacement Tip

Toll-Free Appliance Repair Hotline Update

Appliance Repair Revelation: Fisher & Paykel DD602 Dishdrawer: F1 code

Mailbag: Whirlpool Duet Dryer Stuck in Control Lock Mode

Mailbag: Dryer Blows Circuit Breaker on Heated-Dry Cycle Only

How to Search The Appliantology Group

Mailbag: Dishwasher Drain Air Gaps

The Samurai’s Martial Art of Appliance Repair

Appliantology Repair Forum Moved

Life, Liberty, and the Pursuit of Happiness…

War on Terrorism…Libertarian Style

Hillstomping Update, Franconia Ridge 10/26/2004

Samurai Radio for 10/28/2004

Most People are Libertarians…And Don’t Even Know It!

If You’re a Dumbass, Please Don’t Vote!

Who’s Gonna Run Your Life: “Them” or YOU?

Eeyore and Mrs. Samurai

Pro-Life Movement: Not Just for Religious Nuts Anymore!

Orwellian Leftist Term of the Day: Social Justice, Man

New Hampster’s Election Rat Race

Election 2004: Tweedledumb vs. Tweedledumber

The Punk Yard

Oodles of Googles

Satellites Are Out Tonight

Hillstomping Update, Mt. Osceola

Local Color

The Samurai’s Dojo

Voices Inside My Head

Now Hear This

Hillstomping Update, Mt. Garfield

The Samurai’s Martial Art of Appliance Repair


The Samurai’s service van for his day job.


A peek inside the back of the Samurai’s service van. Lucky you!


Dr. Samurai makes housecalls with his appliance medic kit.


A rare and privileged peek inside Dr. Samurai’s bag o’ tricks.


M’main tool roll. 86.4% of the repairs I do are made using tools in this most excellent tool roll.


Digital and analog multimeters. I prefer an analog meter but use the digital when I need the extra capability it offers such as current and temperature measurement.


Three essential wire working tools: cutters, strippers, and crimpers.


Illumination of the work area is critical for both diagnosis and repair. While perfecting the craft of the appliance repairing arts, much of which takes place in dark, moldy, sometimes scary places, I have become a connoisseur of portable spot illumination devices, sometimes referred to as “flashlights.”


Much appliance work is done on your knees. If you don’t protect them, you’ll be getting knee replacement surgery by the time you’re 50.

Appliance Wisdom from On High

Samurai Appliance Repair Man wants you to know that even though he spends as much time in the White Mountains as Mrs. Samurai will permit, he’s always thinking of his devoted grasshoppers. Why, here he is at the summit of Mt. Tom on his cell phone, counselling a grasshopper on the fine art of repairing a Scrotum Scrubber 2000.

So, if you need help getting started fixing your appliance or finding information here at the colossus of appliance repair help, the Samurai is at your beck and call on the Toll-free Appliance Repair Hotline.

Samurai Appliance Repair Man at your beck and call.
Samurai Appliance Repair Man
A beacon of hope in your time of appliance despair.

15-Second Appliance Tips Airing on WNTK

You’ve heard them, you love them, you want to BE them…ok, that’s just too weird for words. But you can read the the text of the ads here. For your reading pleasure, the text of the 15-second appliance tips spots I’m running on WNTK talk radio is presented along with supporting links for more information. Happy fixing!

Washer Flooding

Samurai Appliance Repair Man says: Washing machine floods can cause thousands of dollars worth of damage to your home. Here are two things you can do to avoid this disaster: 1) never tamper with or remove the protective screens on the washer’s inlet valve and 2) install stainless-steel braided fill hoses. For more tips on preventing washing machine floods, go online to Fixitnow.com Samurai Appliance Repair Man.

Link ==> Preventing Washer Floods

Icemaker Early Warning

Samurai Appliance Repair Man says: If your icemaker stops making ice, this could be an early warning that your refrigerator is starting to warm up. Icemakers won’t make ice if the freezer temperature is above 17 degrees. So, even though your freezer may feel cold, your icemaker may be telling you to go online to Fixitnow.com Samurai Appliance Repair Man.

Link ==> Online Icemaker Repair Manual

Electric Dryer No Heat

Samurai Appliance Repair Man says: If your electric dryer runs but doesn’t heat up at all, the first thing to check is the circuit breaker to make sure it’s not tripped. Electric dryers use a two-part circuit breaker and it’s common for one part to trip which cuts power to the heating elements but not the motor. For more dryer repair solutions, go online to Fixitnow.com Samurai Appliance Repair Man.

Link ==> Electric Dryer Not Heating

Spring Cleaning: Refrigerators

Samurai Appliance Repair Man says: Get your refrigerator ready for the hot summer days ahead. Help keep your beverages ice cold by vacuuming all the hair and lint off the the condenser grill underneath. Use a mild bleach solution to clean the black mildew off the door gaskets to keep them soft. For more refrigerator tips, go online to Fixitnow.com Samurai Appliance Repair Man.

Link ==> Online Refrigerator Repair Manual

Spring Cleaning: Pest Control

Samurai Appliance Repair Man says: During winter, mice come inside your home and like to make nests in the insulation around your dishwasher and range. Now’s the time to look for signs of mouse activity and take appropriate pest control measures. To find out what you can do about mice in your appliances, go online to Fixitnow.com Samurai Appliance Repair Man.

Link ==> Rodent Rage